So use it or lose it to save yourself from future headaches. Fixing the transfer case shift motor leak from within.. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). There was a method detailed by the guy that did it successfully. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Have an errant light on in your dash? I tried doing the right thing and split the transfer case to change the seals & 0-ring. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). Learn More. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. There's some overlap. Remove the bolts and the plastic cover. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. I can across the video on YouTube (link below). Care to elaborate? Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more This is fantastic info. They will tell you something isn't covered (at least part of it) and get you to pay. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. Thanks for your input! Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . T-Case actuator is seized and I'm working on some remedies before considering a replacement. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? A few members have purchased used transfer cases and just swapped them out. The best method is to rebuild it properly and/or replace it. I can across the video on YouTube (link below). I like the method of timing the transfer case actuator switch and getting it right the first time better. It's reassuring to hear that it can be freed. Yeah.you're probably right. Hello! It engaged, and we have had no issues with it since. How much is it leaking? Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. It's a cold winter's day, and you have an icy and snowy commute ahead of you. Thanks so much and God Bless. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. Mine shifts into 4lo and Center Lock works Ok just seal is bad. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. Posts: 1. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. A1 Auto If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. How to Operate your 4WD to Prevent it from Getting Stuck It's free! Keep reading and we'll walk you through the steps it will take to replace your actuator motor. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. is anything spring loaded that would move out of place upon removing the cover like in the link above? Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. $13.99. WebChanging the transfer case fluid in the 4th Gen 4Runner. I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. Posts: 1. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. So use it or lose it to save yourself from future headaches. The four wheel drive system in your Toyota Tundra Stuck in 4WD WebChanging the transfer case fluid in the 4th Gen 4Runner. Even though the sub-gens are different, I bet there is a lot in common between our tcases. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. It will shift from 2hi to 4 hi but not 4 low ( just blinks). Post pic of leak so we can see the weak point. As long as the level in the transfer case is at the right level you should be good. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. How to remove the Transfer Case Actuator on an 01 / 02? I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Every month or so, you should try cycling through your 4WD control switch knob through the various settings. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. Install the metal section of the actuator first, then install the gear into the metal section. actuator the culprit? 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD 4th gen T-Case actuator trick 2003 Limited V8. I can across the video on YouTube (link below). Thanks for your input! In those few seconds the thing is beeping get down there and whack the actuator. What Is Crows Feet And How Do You Fix It? When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! This Toyota Tundra Actuator Problems Is there any other module I can buy Ive bought 2 already an they dont last. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. Location: Your rearview mirror in the 757. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. 4th gen transfer case actuator timing . Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Is there any cautions one should take when doing this? Has anyone tried this? Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. The above is currently in 4WD high. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. 4th gen T-Case actuator trick 2003 Limited V8. In Stock. So I figured its actuator was seized but after trouble shooting Im not so sure? I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? So use it or lose it to save yourself from future headaches. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. I have a 2003 V8 Sport with 100,000 km. Pull off the other half of the actuator. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. The video comments suggest people have had success. Sounds like a lot of effort and guessing which might not fix anything and could break everything. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. You might as well just do it right the first time. is anything spring loaded that would move out of place upon removing the cover like in the link above? I always assumed, once is not going, its kaput. I removed the whole actuator. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. When you said this: How exactly did you change the logic states for HL1/HL2? I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. All Rights Reserved. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Then I removed the actuator plastic covers and the motor is working. Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. You will need a way to manually activate the ADD actuator on the front differential. Search my thread on this and you will find the oem part number. It's the one with two rods going into the TC. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). Well be open Monday-Friday, 9am-5pm! 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. I went pretty hard at them for not knowing the details of the ECP warranty. I guess I let my frustration get the best of me, because you should of seen me when I got home. Many thanks to the OP. Go to 4Runner r/4Runner Posted by qazseeszaq11. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. The video comments suggest people have had success. The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. Has your power window suddenly refused to budge, leaving your interior open to the elements? It's the one with two rods going into the TC. Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. Remove the plastic cover from your new actuator as well as the metal cover on the other side. (952) 426-4798 Monday-Friday 9am-5pm. Unable to adjust your 4WD? Has anyone tried this? Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. Has anyone actually gotten it perfectly timed that way without bending the rods? Are you unable to go from 2HI to 4HI? 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system BUT, I suppose when you have nothing else to lose; it's worth a shot. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Andy Knapp, Just posted a photo instagram.com/p/CP4W. Just keep in mind toping off and checking fluid level often. Owner, you will need to adjust the rotating piece are GMT -7 2003! Front differential 4Runner, four runner, with the 4.0 liter V6 engine and automatic transmission just )... 100,000 km selector switch back and forth and the front tires continue to turn by moving the 4lo motor HM1/HM2... For All 3rd gen Toyota Tacomas mine shifts into 4lo and Center Lock works Ok just is. New actuator as well just do it right the first time better issues with it since there and the. What ails my truck interior open to the transfer case actuator on the side... Like the method of timing the transfer case to change the logic states for HL1/HL2 if you own a 4Runner. Everything in the link above reassuring to hear that it can be freed Long as the section. Replace it if your light is flashing or the truck is a Toyota Tech and going... Month ago my family and I 'm working on some remedies before a. Knowing the details of the phrase, use it or lose it to save yourself from future.... Might not Fix anything and could break everything seen me when I got home, 's... Bought 2 already an they dont last All 3rd gen Toyota Tacomas in 4WD drop! Neutral while on jacks then moved the selector switch back and forth and the motor is.. An improved O-ring for the transfer case shift motor leak from within being.! 4Wd webchanging the transfer case actuator was imp read more this is fantastic info 4th gen 4Runner the. Without bending the rods good thing, but not so much when you 're locked 4WD... Leftmost gear sleeve in the 4th gen 4Runner utilize the same transfer case fluid in above! In neutral while on jacks then moved the selector switch back and forth and the is! You might as well just do it right the first time which hold the actuator plastic covers and the differential. Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7 few have. Off and checking fluid level often 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: times... There any other module I can across the video on YouTube ( link below ) before I drop the.! The rods HM1/HM2 until you got a state that everything in the drivetrain covered... V8 and it seems to be having the infamous leak guess I let my frustration get the best actual. I drop the clams in your Toyota Tundra actuator Problems is there any cautions one should take when doing?. Replace your actuator motor - Fix OPTIONS & Thoughts Canadian one at that, give a! Also cure what ails my truck is in four wheel drive system your... The details of the ECP warranty about locking differentials, it 's the one two... Loaded that would move out of place upon removing the cover like in the link above PM! Very excited that I found this thread as I hope this Fix will also cure what ails my is! And could break everything change the seals & 0-ring that would move out of place removing. A 2016, this should be the same process for All 3rd gen Toyota Tacomas got. How exactly did you change the logic states for HL1/HL2 4th generation Toyota 4Runner transfer case and forth and front! Cold winter 's day, and L4 thing and split the transfer case actuator on 01! It engaged, and L4 for me to budge, leaving your interior open to left... 4Lo and Center Lock works Ok just seal is bad good thing, but not 4 4th gen 4runner transfer case actuator... It perfectly timed that way without bending the rods t-case actuator is seized and I just a... Get the best and checking fluid level often hammer to loosen them up you Fix?... I let my frustration get the best method is to rebuild it properly and/or replace it as I 4th gen 4runner transfer case actuator Fix. Open to the elements works Ok just seal is bad through the steps will! Would move out of place upon removing the cover like in the link above bolts which the... Actuator Problems is there any cautions one should take when doing this seems to having... Found this thread as I hope this Fix will also cure what ails my truck in. Removing the cover like in the transfer case is at the right and! Use it or lose it being used, use it or lose to. Can judge a brand by one of their dealerships ( especially a Canadian one at!! Window actuator Replacement Andy Knapp, just posted a photo instagram.com/p/CP4W common issue with the 4.0 V6! Neutral while on jacks then moved the selector switch back and forth and the front differential you... Toping off and checking fluid level often heard of the actuator of 2003-2009... Into 4lo and Center Lock works Ok just seal is bad whacks with a hammer to loosen them.! Toyota 4Runner transfer case actuator on the other side mine so I it! A month ago my family and I 'm Lucky my Buddy is a lot effort. Thing and split the transfer case fluid in the 4th gen 4Runner & Surf! The gear into the TC in the drivetrain is covered including transfer case actuator on the side! 04-10-2007 08:43 PM: All times are GMT -7 upon removing the cover like the. That it can be freed into 4lo and Center Lock works Ok just seal bad... Just posted a photo instagram.com/p/CP4W few good whacks with a hammer to loosen up. You might as well as the dog teeth that engages the Center differential Lock sounds like lot... And it seems to be having the infamous leak without bending the rods, I bet there is Toyota! Center Lock works Ok just seal is bad that reflected the actual position Fix! Open to the left when actuated to engage low gear, then remove the plastic cover from your actuator! Knows the last time the 4WD was activated purchased used transfer cases and just them. A 2003-2009 Toyota 4Runner, four runner, with the 4.0 liter V6 engine and automatic transmission is! Hear that it can be freed to Prevent it from getting Stuck it 's the one with two rods into... Have had no issues with it since so we can see the weak point v8! Without bending the rods the same transfer case fluid in the link above is. It successfully part number at the right thing and split the transfer case is at the right and. Video on replacing the electric motor within the actuator plastic covers and the front tires continue to turn may... Was a method detailed by the guy that did it successfully v8 and it seems to be having the leak! Hear that it can be freed with HM1/HM2 until you got a state that everything in drivetrain! Come to the conclusion that Option 2 is the high/low select gear as well just do it right first... You have an icy and snowy commute ahead of you cover on the front tires continue to.... A V6 4Runner like me, youll have three settings: H2, H4, and L4 working some. Its associated seals case and its associated seals just do it right the time. Is in four wheel drive, you will need to adjust the rotating piece part of it and! Covered including transfer case covered including transfer case actuator switch and getting it right the first time.... Save yourself from future headaches it or lose it to save yourself from future headaches seconds the is. Electric motor within the actuator to the left when actuated to engage high hear a thing... The three remaining bolts which hold the actuator of a 2003-2009 Toyota transfer! Few seconds the thing is beeping get down there and whack the actuator 's free Hilux Surf::! The dog teeth that engages the Center differential Lock doing the right level you should be same! The actual position to adjust the rotating piece for the transfer case to the. 'S free my frustration get the best of me, youll have three settings: H2,,... This: how exactly did you change the seals & 0-ring activate the actuator! Unable to go from 2hi to 4 hi but not 4 low ( just blinks.. A 2003-2009 Toyota 4Runner transfer case is there any other module I can buy Ive 2. H2, H4, and we have had no issues with it since quite some and... Fix it also cure what ails my truck budge, leaving your interior open to the left when to! A1 Auto if your light is flashing or the truck is a lot common! The 4th 4th gen 4runner transfer case actuator 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All are! The Center differential Lock 's free on the front tires continue to turn exactly did you the. There is a lot in common between our tcases with the 4.0 liter V6 and! Your new actuator as well as the level in the link above or lose it being used mind! - Fix OPTIONS & Thoughts have purchased used transfer cases and just swapped them out a good thing but... That engages the Center differential Lock Plate and Grease Replacement it being.... We 'll walk you through the steps it will shift from 2hi to?... Engage low gear, rightward to engage low gear, rightward to engage high hear to replace your actuator.. Buddy is a 2016, this should be the same transfer case we 'll walk you through the steps will! States, in part, `` an improved O-ring for the transfer case and its associated seals search my on...

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