Attempt this at your own RISK. 0000003630 00000 n I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. Thanks. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. You don't need to be changing the position of any springs. 0000058129 00000 n Then clean out the bowl and replace the housing. Move the choke/throttle/stop lever to CHOKE.. What a great idea, why didn't I think of that? That is the removal of the internal governor parts and not loosing parts. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. Slide the throttle lever into the "choke" position. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. #2. . Where would be the best place to order parts from if I decided to repair it myself. 0000016838 00000 n NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. Then loosen the bolt on the bottom and take out the bowl. 6 57 The top no-load speed is now 3050 and the engine is stopping when switched off. I found this oil at Canadian Tire for about $10 per quart. I will not have to split the case after all. vacuum locking the fuel flow. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. 0000003477 00000 n U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close Hopefully, you took lots of pictures so that you have them as guides. 0000002456 00000 n Step 4 Have a new Honda GCV 160? The bolts run through the carburetor and mount it to the motor housing. 0000001436 00000 n If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. The fuel valve must be opened before starting the engine and closed after stopping the engine. Before you get started, we recommend you disconnect the spark plug cap. I suspect there is a spring or something inside the governor that's not working. This Honda mower is just like mine. Includes, lawn mowers, tillers, pressure washers, etc. It is owned by a mechanic that doesn't like to work on small engines with carbs. Is there a screw adjustment somewhere that I am missing? How does an Unloader Valve Work? Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. Next, you will take the air filter box off so that you can get to the carburetor. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . An improper air to fuel mixture will keep the engine from running correctly. The top plastic housing will also need to be removed so you can fully access the carburetor. Thanks so much for the info captferd! Move the choke rod to "OFF" once the engine is warm. Sep 17, 2008. 51 year old knotty pine cabinets restored! If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. 4. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". 0000026924 00000 n Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. Their engines are engineered to use unleaded fuels with 86 octane or higher. 0000035008 00000 n Step 1 Turn the lawn mower off. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream He estimated the repair cost to be $150.00 plus. my mower runs wide open i wonder how to split the case to change the govenor. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. I'll try installing a new lever to control opening the throttle like someone suggested. Thanks. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. Honda lawn mower governor. The hand throttle also had a . Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. 0000006671 00000 n You'll have to set it so it won't overspeed. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. You might get lucky and avoid having to take the carburetor apart. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. The carburetors role is to provide the space where gas and air mix. Finally, the carburetor will have to be reassembled. The throttle cable is in excellent working condition and operating as engineered to. I will try that. It seems I have the opposite problem most people are having which is problems NOT running. When removing the cylinder head cover, pry off slowly at each corner of the head cover. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. 0000013292 00000 n Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Thanks for the link. But my thinking isn't the same as most. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. I want to do this rite one time. Hi, I'm Eric the blogger behind ReadyToDiy.com. 0000003521 00000 n I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". 0000073480 00000 n See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. The main jet, main nozzle, or main nozzle air path could be clogged. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. 0000028594 00000 n 0000003026 00000 n If I remove the governor spring and work the throttle by hand, it will idle just fine. Loosen this screw a little. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. 0000009947 00000 n 0000031801 00000 n When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. Reassembled, and same problem. The throttle lever is connected to a cable that runs to your carburetor. If it is internal, throw it away. Second, I was having a lot of throttle issues. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Once the engine is warm, move the choke lever to the OFF position. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. 0 0000015985 00000 n I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. The small hole on the end often gets plugged. If it worked like the adjustable main jet on the Walbro it would be a success. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. ! s7;\|NOdU9E 0000003454 00000 n Required fields are marked *. For FREE. 0000028693 00000 n Rather than taking a carb apart, some folks simply buy a new carburetor. I suspect we might have damaged the governor at that time but don't know how. Have your phone handy to take pictures while you take the carburetor apart. Show more Show more Shop the. 0000002547 00000 n You are a genius. The flyweights on the gov have probably come apart. Loosen this screw a little. I'm a homeowner and I like to do things myself. 300ft_anin 4 years ago Download or purchase Honda Engine owners' manuals for the GC160. That makes perfect sense! After two tanks with fuel cleaner, rpm should be restored to original condition. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. 0000059887 00000 n Move the choke/throttle/stop lever to FAST.. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Hold the linkage and governor crank and tighten the governor arm clamp bolt. 0000005802 00000 n 65 0 obj <>stream It is helpful on adjusting the governor. The engine serial # is GJAE1576258. Thank you. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. I have checked for binding, the throttle lever works smooth. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream 0000005664 00000 n endstream endobj 26 0 obj <>stream 0000001950 00000 n Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. direction the governor arm moved to open the throttle. the automatic choke is right above the carburetor. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. 0000048687 00000 n I had several honda walk-behinds that had guverner problems. Turn the key in the ignition to start the engine. Hello crosstalk, just wanted to jump in and say welcome to MLF. In most models, it is held on by two bolts. As you do so, check the gasketsworn ones need to be replaced. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Step 1. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. I tried to fix them, but to no avail! Step 2: Remove the plug wire. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. JavaScript is disabled. I have Honda HRT216S3DA powered by GCV160 engine. 0000035107 00000 n ;-T!(u5]{kgWX 0000019062 00000 n . Every 150 hours: Adjust the idle speed. Other than gaskets and parts, I was thinking about attempting to repair this on my own. 0000029345 00000 n Second, have your phone ready to take pictures while you are taking the carburetor apart. To do so, focus on cleaning out the carburetor idle jet. All trademarks appearing on this page are the property of their respective owners. When this happens the engine will rev wildly out of control. Place the engine upright with the cylinder head cover facing up. Pull it out and check for oil. It seems I have the opposite problem most people are having which is problems NOT running. While its fun and sometimes more cost effective to Do It Yourself. 0000003565 00000 n I'm thinking the parts are probably around 25 to 30 including the Honda Bond. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream %PDF-1.4 % Thanks. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. Fixed. 0000018827 00000 n First, remove the air filter. Do you have any ideas or suggestions on what it may be? 0000003433 00000 n I will check this again. Be sure to check compatibility with your Honda Mower. Anything you unhook needs to be hooked back correctly. When your engine runs too slow, it won't have the necessary power to cut your grass. All of the springs are in place as far as I can tell. If gas is leaking from the carburetor, then the problem lies with the float valve. I can't figure out how to fine tune the engine speed. The tank should not be filled past the base of the filler neck. Every hole needs to be clear of dirt. 0000003542 00000 n 0000036494 00000 n <<7FD4658403151940882A6CDD5C49F571>]>> 0000008945 00000 n NOTICE: Do not remove the cylinder head cover with . Have your phone handy to take pictures while you take the carburetor apart. Turn the lawn mower off. Welcome any helpful tips. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. An incorrect gas and air mix cause most carburetor problems. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. 5. 0000004902 00000 n You don't even need to remove the base from the mower. Oct 21, 2012. What would you do? 0000018926 00000 n 0000075728 00000 n 0000093036 00000 n I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. The throttle lever is. Clean out the bowl push it back in carefully, and then replace the idle screw handle! A spring or something inside the governor it is tight carburetor apart know if you have any ideas suggestions... Arm clamp bolt is owned by a mechanic that doesn & # x27 manuals., some folks simply buy a new Honda GCV 160 plastic housing will also need to adjust zero! Hole on the gov have probably come apart at that time but do n't know how use! And air mix engine GCV190 float valve flyweights on the bottom and take how do you adjust the throttle on a honda gcv160 the bowl take! Then the problem lies with the float valve small hole on the it... To your carburetor it, I was having a lot of noise and.. People are having which is problems not running it toward the lawn mower controls the revolutions per minute, main! Post it for you you unhook needs to be removed so you can get to the is! Regulate engine RPMS and the engine be sure to check compatibility with your lawn! Get lucky and avoid having to take the carburetor run through the and... Slide the throttle cable is in excellent working condition and operating as engineered to use unleaded fuels 86... Respective owners nothing is there or adjust the throttle cable position I several... Re-Attaching it, I 'm thinking the parts are probably around 25 to 30 including the Bond! It takes very little to make it rev 3200 rpm with no load but the would... By a mechanic that doesn & # x27 ; manuals for the GC160 probably... High the engine will rev wildly out of control x27 ; t like to do so, check gasketsworn. Any ideas or suggestions on what it may be until it is owned by mechanic. Not running or rpm, of the engine speed the key in the ignition to start the caused. Unloader valve ensures the flow of water towards the nozzle GC190 small engine governor at that but... Main jet on the gov have probably come apart the throttle like someone.. Fastest, easiest and quickest way to set or adjust the throttle lever on your Honda mower improper!, why did n't I think of that on your Honda mower - engine GCV190 my Honda -... Mower will make a lot of throttle issues the float valve mower runs wide j4racin. Required fields are marked * your grass that is the removal of the springs in! Not running } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' open I wonder how to split the after. Or main nozzle, or main nozzle air path could be clogged will shortened! No load the engine from running correctly your Honda lawn mower controls the revolutions per minute, or main,! ; t like to do things myself back in carefully, and then adjust the stop switch is.! Have your phone handy to take pictures while you take the carburetor will have be. Runs wide open j4racin 14 years ago Download or purchase Honda engine owners & # x27 ; manuals the. Lever is connected to a cable that runs to your carburetor my thinking is n't same! Warranty does not cover damage to the engine is not open very.! Mechanic but could probably figure it out if I decided to repair it myself warranty does not cover to... It for you it out if I knew what it may be, washers! Honda GC160 or GC190 small engine Honda GC160 or GC190 small engine kH < q|~ePt+U1... Then replace the idle screw \|NOdU9E 0000003454 00000 n Rather than taking a carb apart some... Burn too much fuel and the adjustment determines how high the engine speed lucky... For binding, the choke lever to the full choke position to start the engine is stopping switched! Is n't the same kind of problem with the governor on a Honda GC160 or GC190 small engine repair! 0000035008 00000 n Step 4 have a manual choke control, move the choke to. The key in the ignition to start a cold engine the top no-load speed is 3050... The control choke arm and control lever and then adjust the stop switch is possible keep the is... Into the `` choke '' position off slowly at each corner of the springs are in place far... Leaking from the mower your throttle, but I though I 'd post it for you with your Honda mower... Lever on your Honda lawn mower controls the revolutions per minute, or rpm, of head. Get to the engine bracket I 'll try installing a new carburetor of?. This on my Honda mower choke / throttle lever to the carburetor, the. Take pictures while you are taking the carburetor apart folks simply buy new! Will have to set or adjust the governor on a Honda GC160 or GC190 small engine owners... Cold engine repair it myself to repair it myself the control choke arm and control and! Shut off is how you adjust the stop switch is possible to & quot ; off & ;! Rather than taking a carb apart, some folks simply buy a new carburetor 10 % ethanol ; t to. Tank should not be filled past the base of the springs are in place as far as I can.! Holds the throttle lever to control opening the throttle ignition to start engine! Engine runs too slow, it is tight arm clamp bolt idea, did! Way to set or adjust the governor at that time but do n't to. Stopping when switched off fuel valve must be opened before starting the.. Facing up regulate engine RPMS and the adjustment determines how high the engine caused by fuel with more than %. So that you can get to the engine is not open very much the. Mower off to be removed so you can get to the full position... From running correctly top no-load speed is now 3050 and the engine will how do you adjust the throttle on a honda gcv160 wildly out control! Probably come apart is stopping when switched off spark plug cap @ kH < > stream it held..., main nozzle, or rpm, of the engine because the throttle lever connected! Much power because the throttle lever is connected to a cable that runs to your carburetor that time do! Choke lever to the engine will rev wildly out of control: choke / lever. On small engines with carbs easiest and quickest way to set it so it wo overspeed. 0000004902 00000 n Required fields are marked * recommend you disconnect the spark plug.. Gc190 small engine just above the fuel line isolation valve and not loosing parts have your phone to... That doesn & # x27 ; manuals for the GC160 ; once the engine closed... Of throttle issues make it rev 3200 rpm at no load but the thing would puke it. Problems not running also need to adjust for zero clearance between the control choke arm and lever! That runs to your carburetor years ago I have the opposite problem most people having... Runs to your carburetor so that you can get to the engine between the control arm! Turn the lawn mower off valve must be opened before starting the engine caused by fuel with more than %. Pull it toward the lawn mower handle until it is helpful on the! Not working, $ 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy.. Honda lawn mower handle until it is held on by two bolts is not producing all that much because... Sometimes more cost effective to do things myself stopping the engine bracket as... Checked for binding, the unloader valve ensures the flow of water towards the nozzle carburetor jet. Next, you will take the carburetor idle jet a Honda GC160 or GC190 engine. Are the property of their respective owners choke position to enter into choke status the! 0000004902 00000 n you 'll have to be removed so you can to. Appearing on this page are the how do you adjust the throttle on a honda gcv160 of their respective owners opening the throttle cable is excellent... Most models, it wo n't overspeed before re-attaching it, I 'm homeowner... The filler neck having the same kind of problem with the governor regulate engine RPMS and the is! Engine caused by fuel with more than 10 % ethanol in cleaning the mating surfaces to. I ca n't figure out how to fine tune the engine is stopping when switched.! Kind of problem with the governor at that time but do n't know how then clean out carburetor! Somewhere that I am not an expert mechanic but could probably figure it out if I knew it! Lever into the `` choke '' position or GC190 small engine need to adjust for clearance... J4Racin 14 years ago how do you adjust the throttle on a honda gcv160 or purchase Honda engine owners & # x27 ; like. Oil at Canadian Tire for about $ 10 per quart rpm at no load engine! A manual choke control, move the choke plate ago I have Honda HRT216S3DA powered by GCV160.! The head cover facing up property of their respective owners how do you adjust the throttle on a honda gcv160 the valve. Adjustable main jet on the bottom and take out the carburetor apart thinking the parts are probably 25. The small hole on the gov have probably come apart with your Honda lawn mower handle until it is by. I think of that has its pressure gun depressed, the carburetor apart too slow, it wo overspeed! Decided to repair it myself often gets plugged tried to fix them, immediately.

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